Extending serial (RS232/422/DMX) over long distance

Here's a little video showing how to use the Barnfind BarnMini05 to extend serial control over very long distance using wavelengths on a single mode fibre.

 

Blackmagic iOS app works with Barnfind!

Super-impressed with how open Barnfind are over other manufacturers. I wrote before about how they work with Blackmagic control panels, but today for a demo I pointed the BM app at the BF chassis and it's all good.

Barnfind integration with third party control panels

Barnfind are one of the products I'm responsible for at Root6 and I love them for their forward looking attitude and the fact they embrace open standards; if you see an SFP hole or a BNC connector you know that it will work with any other manufacturers (unlike Evertz who re-define the standard and put an X at the start of the product name!).

So - the BarnOne BTF1-07 is the chassis I have in my demo kit and at IBC this year Wiggo and the guys were showing a much wider set of third party control panels they have integrated to work with their cross-point router. So, to make our demo more compelling I bought a BlackMagic VideoHub Smart control panel and set about making it talk to the BarnOne.

Since I have to rock-up at customers' facilities to show this gear I figured it's daft to rely on their networks and so I've included a TP-Link travel router to dish out IP addresses to the panel and the BarnFind; it also allows you to use a wireless laptop to then run the demo. These little gadgets have single WAN and LAN facing ports but rather splendidly the BlackMagic panel has a little ethernet hub inside so you can loop the network connection to the Barnfind. 

This screen-grab is from BarnStudio - the config/control software for Barnfind products. It has a discovery protocol so it can find any chassis on the same LAN segment. However - I discovered a couple of gotchas;

• When upgrading the chassis you can either attach a USB stick to the front and the embedded Linux machine will grab the image OR you can use BarnStudio. Initially I couldn't get either to work! 

• Barnstudio just instructs the Linux machine to do an apt-get (or similar) and so it has to be able to see out to the internet; connect the WAN-side of the little router to the workshop network!
• If you do the USB route then the installer checks the signature on the package; again, it needs to get out to the web to verify the cryptographic signature.

• The Blackmagic panel does not have any host-discovery protocol built in and so it seemed only sensible to set the router to always dish out the same MAC/IP address combinations by using the DCHP reserved assignment page in the router. Then assign those number in the BlackMagic config software.

After that it really is very simple - you set the virtual buttons to be whatever sources and destinations you want. You can even reserve some to be macros (which are then just a list of route assignments) - in fact that is how you would do duplex signals; Ethernet etc. You have to assign both the in and out of each SFP (Tx and Rx). You don't have to have sequential sources or destinations and I can't honestly see how they could have made it any better!

So - with BNCs 17 & 18 on the front of the Barnfind defined as 3G HD/SDi video in and out and these button assignments on the BM panel I've got proper router control. These forty-button panels will be very useful for controlling all the synchronous broadcast signals (HD/SDi, HDMI, MADI etc.) and asynchronous data signals (Ethernet, fibre-channel etc) running through a Barnfind router (and then out and over CWDM fibre?).

The only criticism is that the software matrix takes a second or so to update after panel changes are made; but I can't honestly see when that would be an issue - this software matrix is  tool for the engineer, not the operator.

As an aside they have recently published a very complete integration guide with lots of examples and advice.

http://media.barnfind.no/marketing/BarnGuide%202.0.pdf

Fibre infrastructure and CWDM developments

The most interesting things I saw at IBC last week were not software updates or new 4k workflow tools (save us from "workflow tools"!) but some developments from our good friends at Barnfind. 

Their current CWDM products top-out at 18-wavelengths on a single fibre, and if you need to pack more signals (synchronous broadcast; HD/SDi, MADI, AES etc OR asynchronous data; ethernet, fibre-channel etc) onto a fibre then DWDM is the answer - with a big price tag!

• They showed me a prototype of their "pre-mux" product which can take six wavelengths and multiplex them onto a single SFP-wavelength; essentially it reduces the channel spacing down to 1.6nm but the upshot is that it is entirely compatible with the existing product range. You can use your current SFPs, Optical de/multiplex and single-mode cabling. You wind up with 106 usable channels on a single fibre.
• They also showed me Embryonix's ST2022 video encoder/decoder pair in SFP form; this allows you to use Barnfind as your video router in and out of an IP environment - I was blown away; a complete 2022-encoder with 10gig fibre i/o from a 3G source. 
• Barnfind are also taking their router up to 12Gig for single-wire UHD-TV routing; this will allow much greater penetration into the 4K market and although I never thought routing ten gig ethernet was a good idea (you don't want your edit assistant assigning the backbone network traffic!) it will be important for both baseband and IP 4k.

Whilst on the subject of Barnfind I have a 1350nm SFP which when in a demo chassis caused an intermittent yet repeatable fault; routing 1.5G video (1920x1080 @4:2:2) through it would cause CRC errors in only the AES packets; the signal was then sent to a BT facility line and the first MPEG-encoder it hit at the tower showed the fault by both video and audio disturbance every few seconds; I assume that is down to how that model of encoder extracted timing information. Swapping the SFP out for a new one (exactly the same model) drove the fault away but putting the existing one back re-introduced the trouble.

I am flummoxed how a format converter can reach into the SDi stream and corrupt the AES CRCs - it doesn't seem possible and so I was eager to get it back to the workshop to test it and get a bit more info. So - I have replicated the configuration as much as is possible - even down to the 1000m fibre drum we keep to hand (it's 250m of four core with the ends spliced-back on each other). 

However - the thing has been on 24-7 since last week with my trusty Tek WFM7120 monitoring it waiting for any errors to show and there has been nothing! Do I trust this SFP now? I suppose if I keep it in the demo kit it will be a good test.

Ongoing Barnfind notes

As I get more familiar with Barnfind's products I need to make a note of some of their gotchas!

1. The Tx and Rx lights on all SFP ports are not data lights, rather they are clock lights and as such only light when you're dealing with synchronous broadcast signals - HD/SDi, MADI, AES etc.
2. The CWDM multiplexer/de-multiplexer (they are exactly the same unit!) works both ways and if you have signals going bi-directionally on a fibre each port is an input or an output; that takes a bit of getting your head around!
3. In a similar vein the wavelength quoted on SFPs (1350nM in this image) only really applies to the transmitted signal; SFPs are "colourblind" - they don't mind what wavelength they receive. So, once a signal leaves the CDWM de/multiplexer you can take it into any of your SFPs for input to the crosspoint router - again, it's not particularly intuitive as we're used to "tuning" or "demultiplexing" other signals to the frequency they'll be used at.
4. The BarnStudio software; the manual says that it comes set up hard-set to a 192.168.0.1 address; our didn't, it was setup for DHCP and since it doesn't respond to multicast PINGs it took me a while to figure this out.
5. If you are routing ethernet out to the multiplexer it is always directional (i.e. it takes up the in and out of an SFP and needs two ports on the multiplexer). 
6. See note 1 above (no activity lights) for ethernet.
7. If you're using the same machine to drive BarnStudio and test an ethernet connection (by sending it via an ethernet SFP -> fibre -> multiplexer -> BarnMini -> SFP -> ethernet) you run the risk of an ethernet loop and subsequent broadcast-storm! Wesley & I suffered this and couldn't figure out why the entire workshop network was down. Much better to use your rucksack router & a RaspberryPi as a separate test network.
8. The BarnStudio software - although good, is a tad hard to read initially as if you give the ins and outs proper names they re-order alphabetically rather than in order of the SFPs and BNCs. Just remember - inputs are down the left axis and outputs are along the top (most things are present in both).

Barnfind's high-speed data router and optical CWDM for TV infrastructure

I've been a very slack blogger over the last five weeks due to work (installations, running training, getting trained!) and holiday (splendid). I spent a few days last week in Norway as the guest of Barnfind in Sandefjord.

Norway seems to be a lovely country if not a tad expensive (£24 for a round of three pints).  Barnfind are a small company whose engineers used to be with Nevion - you've probably come across their VikinX range of HD/SDi and other facilities routers. 

I had a long Skype chat with Barnfind a month ago and kind of 'got' their range. It's not a one-for-one replacement for any other specific products rather a platform that nicely ties together all digital signals within a facility; synchronous (SDi, MADI, AES, etc) and asynchronous (ethernet - copper & fibre, fibre-channel). They also make CWDM very do'able in a broadcast environment. As we move towards an entire IP infrastructure these are the kind of platforms that allow an easy transition. 

The basic product (the BarnOne BTF1-01) is a 32x32 generic data router and 16 bi-directional SFP ports. The SFPs can be any MSA-compliant units but Barnfind manufacture their own at very reasonable costs (much less than Cisco!). You could insert Ethernet, SDi i/o, fibre or any of around 150 variations they offer. This allows you to route SDi in and out over fibre, insert AES into an SDi stream, convert ethernet to/from fibre etc etc. 

3G HD/SDi input/output SFP

Clearly some signal types don't sensibly convert; routing an SDi stream to a fibre channel-equipped port won't replace an HP workstation running Avid! But where is does make sense everything is taken care of for you. In the case of all video signals (composite, SDi and HDMI are all supported) the signal is converted in the SFP to 3G SDi before it is passed to the 32x32 router.

The BarnOne range extends to several variations - the lower board which carries the router and the first sixteen ports can be joined by two upper boards carrying BNCs, more SFP holes or (more interestingly) CWDM fibre modules. Essentially having BNCs on an upper board allows you to avoid SDi SFPs (it's marginally cheaper to do it on an 8-way board than an extra 8-holes with video-SFPs).

 

The other end of the link could be easily served by their BarnMini units - essentially replacing Blackmagic or AJA converters but integrating very nicely with the BarnOne. For less than £400 you can get either two BNCs with an SFP hole or two SFPs. 

The whole thing makes sense when you realise that all the signal intelligence is in the SFPs - the dual-port BarnMini can do anything that makes sense; maybe you need to route some ethernet coming in on single-mode fibre and send it out over existing multi-mode cable. Again, AES, SDi, MADI as well as all fibre and copper networking are supported. 

Before I start banging on about Course Wave Division Multiplexing it is worth including a photo of the insides of a BarnOne so you can see the control card they use.

That's right! It's a RaspberryPi! When re-invent the wheel; they claim they tested a few Linux SOC boards and found the humble Pi to be the most reliable and they make use of the watchdog timer to ensure it's always listening for config updates. Their BarnStudio software not only allows you to configure the system (including all the monitoring via SNMP) but you can also control the router. They also support several manufacturers generic control panels if that's what's needed.

CWDM

Single mode cable (more often than not) is used to carry a network feed, a 3G video feed or some other data. We quote wavelengths for fibre (typically 1310nM) rather than frequency and so often forget that the sidebands of the signal we put down a fibre are tiny relative to the centre frequency. 1400nM of wavelength is around 200Thz (yes, 200 x 10^12 Hz!) which makes the 4.5Ghz bandwidth of the best-quality HD video coax look very modest. So, we could divide up the single-mode range into many wavelengths and use each for a different purpose; a bit like the radio stations on the VHF band.

These are the standard wavelengths for CWDM working; sixteen channels and by convention the two colours run in different directions (SDi input/output or ethernet Tx and Rx for example). This allows you to have SFPs that put the signal they send/receive onto specific wavelengths. Then, with a simple passive optical splitter/combiner (which is all a CWDM multiplexer is). With all this in place you can use your Banrfind kit to multiplex sixteen functions in and out of a single 9/125u fibre. If that's all you have between premises then this is a lifesaver. The multiplexers are in the £400 range. 

We opened one up last week and it was a thing of beauty; all passive optical engineering with tiny dichroic filters. So, by careful planning you could send multiple SDi signals, ethernet, fibre channel and other things to and from a remote site over a single strand of mono-mode fibre. It could be up to 80kms away. 

There is a further development of the multiplexing technology called Dense Wave Division Multiplexing - DWDM which allows up to 192 channels and very far distances (by the use of Eridium-doped optical amplifier - but in the case of Barnfind (and other manufacturers) the cost of DWDM vs CWDM is fivefold!

The BTF1-07 is the box I've ordered as my demo unit; it has sixteen SFP holes, eight bi-directional BNCs as well as a CWDM multiplexer.